How to Sublimate Tumblers: Full Wrap vs Partial Wrap Methods
07 Jan
Posted Bymartha0 Comment(s)116 View(s)
How to Sublimate Tumblers: Full Wrap vs Partial Wrap Methods
Sublimating tumblers allows you to create durable, full-color drinkware with professional results. Unlike flat items or standard mugs, tumblers require special consideration due to their curved shape, coatings, and size variations.
In this guide, you’ll learn the two most common methods for sublimating tumblers—full wrap and partial wrap—along with the equipment required, common mistakes to avoid, and tips for achieving consistent results.
Tumblers are typically taller, have tighter curves, and often require full-wrap designs. Because of this, many tumblers cannot be pressed evenly in a standard mug press without special attachments or wraps.
Most sublimation tumblers are designed for one of two workflows:
Full-wrap sublimation using a convection oven and shrink sleeve
Partial-wrap sublimation using a tumbler press or wrap
Method 1: Full Wrap Tumbler Sublimation (Oven + Shrink Sleeve)
The full wrap method is the most common approach for tumblers with edge-to-edge designs. It uses a convection oven and heat shrink sleeves to apply even pressure around the entire surface.
What You’ll Need
Sublimation-ready tumbler blank
Sublimation printer and paper
Heat-resistant tape
Shrink wrap sleeve sized for the tumbler
Convection oven dedicated to sublimation
Heat gloves
Why Choose Full Wrap?
Allows seamless, edge-to-edge designs
Consistent pressure around curved surfaces
Ideal for 20oz and 30oz tumblers
Tip: Ensure the shrink sleeve is tight and evenly positioned to prevent faded seams or uneven transfers.
Method 2: Partial Wrap Tumbler Sublimation (Press or Wrap)
Partial wrap sublimation is commonly used when designs don’t require full coverage or when using specialty presses designed for tumblers.
What You’ll Need
Sublimation-ready tumbler
Sublimation printer and paper
Heat-resistant tape
Tumbler press or wrap compatible with the tumbler size
When Partial Wrap Makes Sense
Logos or centered designs
Shorter tumblers with gentle curves
Lower production volume
Note: Partial wrap methods require careful alignment to avoid uneven pressure or faded edges.
Common Tumbler Sublimation Problems (and Fixes)
Faded or Uneven Seams
Cause: loose shrink wrap or uneven pressure
Fix: tighten sleeve and ensure even heating
Ghosting
Cause: transfer movement during heating
Fix: tape securely and avoid shifting when loading
Dull Colors
Cause: incorrect settings or non-sublimation coating
Fix: confirm blank coating and verify press or oven temperature
Not all tumblers are created equal. Always use blanks that are specifically designed for sublimation, with coatings rated for high temperatures and full-color transfer.
Leave a Comment